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Best Orbital Sander for Drywall: Top 5 for DIY Job in 2024

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Orbital Sander for Drywall

Last Updated on January 30, 2023

If you’re ready to tackle drywall projects like a pro, power tools are your best friends. An orbital sander is the perfect companion for renovations and repairs. It delivers seamless results far more quickly than traditional manual sanding so that you can get on with the real fun of DIY.

The best orbital sander should have a powerful motor and variable speed control feature so that you can adjust the speed easily according to the requirement. It should also provide an easy disc attachment system and dust collection facility to ensure a clean and healthy working environment.

It should also have low vibration and noise levels, as well as an ergonomic design and rubberized grip, so it fits into your hands like magic.

Lastly, if opting for a cordless model, then make sure that it has a good battery with good backup time. We will review the top 5 orbital sanders for drywall which have all the aforementioned features plus more.

Best Orbital Sander for Drywall: 3 Recommendations

Bosch 5 Inch Orbital Sander for Drywall

Powerful, compact orbital sander with minimal vibration for maximum comfort

Voltage: ‎120 Volts
Motor Power: 2.5 Amp
Variable Speed: Yes
Power Source: Corded Electric
Dust Collection System: Yes
Grit Type: Fine
Weight: ‎3.5 Pounds

Gogonova 6 Speeds Random Orbital Sander for Drywall

Ergonomically designed sander with good grip and vibration reduction

Voltage: ‎110 Volts
Motor Power: 3.0 Amp
Variable Speed: 6
Power Source: Corded Electric
Dust Collection System: Yes
Grit Type: Fine
Weight: ‎‎3.5 Pounds

GALAX PRO Electric Speeds Orbital Sander for Drywall

Easy to use, comfortable sander with reliable power

Voltage: ‎120 Volts
Motor Power: 280W
Variable Speed: 6
Power Source: Corded Electric
Dust Collection System: Yes
Grit Type: Rough, Fine
Weight: ‎‎3.79 pounds

Reviews of the 5 Top Drywall Orbital Sanders

When it comes to finding the right orbital sander for drywall projects, research and comparison should be your best friends. To get you started on that path, reading reviews of some of the top options can provide invaluable insight into their features and performance.

Let’s take a look at what five stellar electric drywall sanders have in store before deciding which one is just perfect for that home task or project.

1. Bosch 5 Inch Orbital Sander for Drywall

With Bosch’s orbital sander for drywall, your sanding tasks are as good as done. Get the power and speed to complete them in a flash. Let this reliable tool take care of all your needs with no fuss.

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BOSCH ROS20VSC Palm Sander 2.5 Amp 5 In. Corded Variable Speed Random Orbital Sander

● Grit Type: Fine
● Voltage: 120 Volts
● Power Source: Corded Electric
● Amperage Capacity: 2.5 Amps
● Item Weight: 3.5 Pounds

Powerful Motor: 

A high-performance motor with 120 Volts and 2.5 AMPs powers this drywall sander. This allows you to adjust the speed of the drywall sander to match your workpiece and task with ease.

Lightweight: 

Weighing only 3.5 pounds, this orbital sander won’t leave your arms feeling fatigued after working long hours on projects such as drywall sanding.

Smooth Finish: 

This hand sander comes with a pad-dampening system which eliminates swirl marks on both flat and contoured surfaces. So that you can achieve the smoothest finish possible on your wall surface projects.

Easy Disc Attachment: 

Featuring Bosch’s signature Hook and Loop disc attachment system, this palm sander makes it easy to attach different types of sandpaper discs quickly without worrying about them slipping off.

Good System for Dust Collection: 

This drywall sander includes a micro filter system that traps even the tiniest dust particles up to 1/2 microns in diameter. So that they don’t spread throughout your workspace during use causing unnecessary messes or unwanted buildup over time.

All Essential Kits Included:

This sander package includes everything that you need for your drywall projects. Such as a sanding pad, disc attachments, dampening ring, dust canister, and vacuum adapter, as well as a carrying bag so that all these items will always have an appropriate place within reach whenever needed.

Pros:

  • Leave a smooth finish with fewer swirl marks
  • Quick and easy disc attachment
  • Variable speed control for matching speed to the task at hand
  • The vacuum collector traps particles as small as 1/2 microns
  • Compact and durable design
  • Lightweight and easy to carry around

Cons:

  • After long use, the sanding pad may loosen

2. Gogonova 6 Speeds Random Orbital Sander for Drywall

Don’t struggle with all those hard-to-reach places, take advantage of Gogonova’s orbital sander and get the job done faster. Its power and efficiency make drywall projects a breeze.

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3.0A (360W) Orbit Sander, GoGonova 6 Speeds Random Orbital Sander

● Grit Type: Fine
● Voltage: 110 Volts
● Power Source: Corded Electric
● Motor Power: 3.0 Amp (360W)
● Maximum Rotational Speed: 13000 RPM
● Item Weight: 3.5 Pounds

Powerful Motor With 6 Variable Speeds:

Featuring a 3.0 Amp (360W) motor that can reach speeds up to 13,000 RPM, the Gogonova orbital sander is extremely powerful and efficient at performing any job. The six variable speeds allow you to adjust the speed accordingly to ensure the best results each time.

Efficient Dust Collector with Extra Vacuum Adapter:

To ensure you have a clean work environment while working with the drywall sander, it comes with an extra vacuum adapter that efficiently collects drywall dust particles as you work on your project.

Transparent Design:

A unique feature of this drywall sander is its transparent design which helps you see what’s going on inside while working on your project. This keeps you on track and ensures that no clogging occurs throughout your process.

Good Vibration Reduction Capability:

To reduce vibration when sanding with this sander, premium palm material adds comfort and stability during use. This reduces fatigue, so even if you are using it for longer tasks, it remains comfortable in hand without giving out any vibrations or injuries due to long-term use.

Good Grip:

Another great thing about this drywall sander is its rubberized grip which offers excellent control when in hand. This allows precision sanding results no matter what surface you are working on.

Multi Grit Included:

For added convenience and versatility, 15pcs sanding discs included range from 80/100/120 grits letting you choose from different abrasive constructions depending on the application requirement.

Pros:

  • 6 variable speeds to match the project
  • Dust Collection keeps your work area clean
  • Extra vacuum adapter included
  • 360W motor for power and precision
  • Soft-gripping-surface reduces vibration
  • The quick change function allows for easy paper changes
  • Swirl-free finish for a cleaner look

Cons:

  • Some people might find the motor a little bit noisy

3. GALAX PRO Electric Speeds Orbital Sander for Drywall

With the GALAX PRO orbital sander, sanding is so effortless. This powerful, easy-to-use wall sander helps you get any job done quickly and dependably. Get ready to become a smooth operator in no time.

Powerful Fine Cooper Motor:

With 280W of power behind it, the GALAX PRO drywall sander delivers up to 13,000 rotations per minute, providing plenty of torque and speed for even the toughest sanding jobs. The copper motor has been designed with durability in mind and offers superior performance compared to traditional motors.

6 Variable Speeds:

With 6 different speed settings, users can customize their sanding experience according to their needs. You can adjust the speed with just one switch, so you can find the right setting quickly.

Long Cable Length: 

This sander has a convenient 2-meter cable length which allows the user to move around without constantly needing to change outlets or extension cords.

Lightweight:

One of the key advantages of this drywall sander is its low weight of only 3.79 pounds. This makes it easy to transport around from job to job and reduces fatigue when using it for extended periods and overhead applications such as ceilings or walls.

Built-In Dust Collector:

The built-in dust collector means that all your drywall dust will be collected inside the bag provided instead of being sent all over the room, making it far easier to keep your workspace tidy while still getting excellent results from your drywall sanding projects.

Rubberized Soft Grip: 

To ensure comfort when using this tool, GALAX PRO has also included a rubberized soft grip handle on this model, which helps reduce vibration and provides better control when in use.

All Essentials Included:

When purchasing this drywall sander, you get all the essentials needed straight away, including an orbital sander, 5 pcs sanding discs of 80,100 and 120 grits, a dust collection bag, and a user manual. So you can start working on your projects as soon as you open the box.

Pros:

  • Has a powerful fine cooper motor
  • Six variable speeds provide optimal sanding control
  • Weighs only 3.8 pounds for easy maneuverability
  • Sand large surfaces quickly and easily
  • Comes with a 125-millimeter diameter sanding pad

Cons:

  • There’s a little bit of noise, but it’s not distracting

4. Wesco Corded Random Orbital Sander for Drywall

Get your drywall sanding done like a pro with the Wescocorded random orbital sander. This high-powered tool is trusted for its top-notch performance, ensuring stunning results on every job.

Random Orbital Sander, WESCO 3.0A Power Orbital Sander 5-Inch with 12Pcs Sanding Discs

● Grit Type: Medium Grit, Fine Grit, Coarse, Rough
● Voltage: 120 Volts
● Power Source: Corded Electric
● Amperage Capacity: 3 Amps
● Grit Number: 60
● Maximum Rotational Speed: 12000 RPM
● Item Weight: 3 Pounds

High Power and Efficient Performance: 

The powerful 3.0A (350W) /12000 OPM motor of the Wesco drywall sander ensures maximum performance at all times while providing consistent power output.

Adjustable Speeds: 

It has adjustable speeds of up to 6, which allows you to customize your sanding performance depending on the task at hand.

Long Cord: 

An extra-long cord measuring over 6.6 feet gives you plenty of space for maneuverability when tackling large projects with this corded random orbital sander for drywall.

Low Vibration and Noise: 

Thanks to its low-vibration motor design, operating this drywall sander won’t cause any discomfort while allowing you complete control over your workpiece due to minimal vibrations being transferred through your hands during operation. The motor is also quiet, so there’s no loud noise.

Effective Dust Collector: 

Equipped with a micro-filter dust canister and 8 vacuum holes for effective drywall dust collection, this drywall sander offers superior dust management capabilities 

Comfort Rubberized Palm Grip: 

To ensure maximum user comfort throughout operations regardless of duration, this model features an ergonomic rubberized palm grip handle. This gives users better grip strength allowing them more control over their workpieces.

Pros:

  • 3.0A (350W) /12000 OPM provides strong power and efficient performance
  • Corded electricity for powerful performance
  • 6 adjustable speeds to get the perfect sanding speed
  • Low vibration and low noise for a smooth sanding experience
  • More than 6.6 feet cord length for maneuverability
  • The discs attach securely to the sander with hook-and-loop technology

Cons:

  • The plug construction is a little flimsy

5. FIILPOW Micro Orbital Sander

FIILPOW’s micro orbital sander is a great tool for tackling drywall projects. With its lightweight and cordless design, it provides convenience while still delivering a powerful performance.

FIILPOW Cordless Random Orbital Sander, 20V Brushless Sander with Battery, Micro-filter Cyclonic Dust Box

● Grit Type: Coarse and Fine
● Voltage: 20 Volts (DC)
● Power Source: 20v battery powered
● Grit Number: 12
● Maximum Rotational Speed: 12000 RPM
● Item Weight: 3.17 Pounds

Cordless Convenience:

This sander is powered by a 20V/2Ah lithium battery that provides plenty of power and performance. This battery allows you to use the sander in tight spaces where corded drywall sanders can’t reach. 

Also, its cordless nature eliminates the hassle of dealing with tangled cords or being limited by their length.

Prevents Dust from Spreading: 

The sander comes with an effective dust suction system through its 8-hole hook & loop pad and box with a fine dust filter. This helps to ensure 80% drywall dust collection efficiency and prevent any dust from running or leaking. To get the best dust control, connect the 1-1/4″ dust port to a vacuum.

Comfortable Rubber-Covered Grip: 

For added comfort during extended periods of sanding, this orbital sander features a rubber-covered grip that offers excellent ergonomics and improved user comfort even over long periods of operation.

Six Variable Speed: 

With six variable speeds ranging from 6000 to 12000 OPM (orbits per minute), this wireless sander allows you to adjust its speed according to the task at hand for optimal results in both rough and delicate sanding applications on different works.

Dual Brake System: 

The unique dual brake system of this drywall sander helps reduce free spin while providing excellent control when operating in tight spaces or on corners. You can easily activate or deactivate it by pressing the ON/OFF button on top of the tool’s body.

All Essentials Included: 

To get you started immediately, the kit includes all essentials such as one FIILPOW Brushless Random Sander, 20V/2Ah Lithium Battery, Battery Charger (Input: 120V Output: 20V/2.5A), 12×Sandpaper, Carrying Bag for easy portability and storage wherever you go.

Pros:

  • 8-hole hook & loop pad for superior drywall dust retention
  • Its low profile design facilitates easy handling and control
  • Counterweight design reduces sanding vibration and noise
  • 6 variable speeds allow for rough and delicate sanding on different surfaces
  • Soft start (1.5s) reduces startup torque

Cons:

  • Sometimes dust collection cups may shake off

Comparison Chart of the Five Best Drywall Sanders

Product NameType (Corded/Cordless)Grit TypeMotor PowerWeight
BOSCH ROS20VSC Orbital Drywall SanderCordedFine2.5 Amp‎3.5 Pounds
Gogonova Orbital SanderCordedFine3.0 Amp‎3.5 Pounds
GALAX PRO Drywall Orbital SanderCordedRough, Fine280W3.79 pounds
Wesco Random Orbit SanderCordedMedium Grit, Fine Grit, Coarse, Rough3.0 Amp‎3 Pounds
FIILPOW Random Drywall Sander Cordless Coarse and Fine20 Volts (DC)‎3.17 Pounds

Factors to Consider When Choosing the Best Orbital Sander for Drywall

dustless turbo drywall sander

When shopping for an orbital sander to tackle drywall, you’ll want something that provides all the necessary features while still suiting your budget. To ensure a successful purchase, be sure to consider several key factors ranging from ergonomic design and dust collection abilities to power selection and more.

1. Type (Corded or Cordless)

When choosing an orbital sander for drywall, the first factor to consider is whether to go corded or cordless. A corded sander has more power and is better suited to large drywall sanding projects.

It requires being plugged into an electrical outlet for use but offers greater stability and performance when dealing with larger jobs.

A cordless sander provides convenience by allowing users to take it with them wherever they go and work in tight spaces where no plug outlets are available.

This makes it ideal for small drywall sanding jobs, though its motor may not be able to handle heavier-duty tasks, as well as a corded model. Ultimately, it comes down to personal preference and what you plan on using the drywall sander for most often.

2. Motor Power 

When choosing the best motor power for drywall sanding, consider the motor’s amperage (AMP). A 2.5 AMP motor would be suitable for most small drywall sanding jobs, while a 3.0AMP can handle larger tasks such as large surfaces or multiple layers of drywall material.

You’ll need to choose an orbital sander with sufficient power output so that it can perform reliably over time without burning out prematurely when used repetitively on tough materials like drywall.

3. RPM 

The revolutions per minute (RPM) rate is another important factor when looking at the best sander for drywall mud applications. Generally speaking, anything between 7500-13000 RPMs will be sufficient, depending on how much material needs to be worked through each session.

Depending on your skill level and desired results, you may want to opt for a higher-end model that offers more precise control during operation, which could require a higher RPM rate than what would be necessary for basic sanding projects.

4. Variable Speed Control

sanding screens

Adjustable speed control is another important feature to look for when selecting the best electric sander for drywall.

This is especially useful when using different abrasives or when working with varying materials that require different speeds to achieve optimal results.

Various speed controls can also help extend the life of your tool by allowing you to use lower speeds during lighter tasks that don’t require maximum power output from the motor.

5. Dust Collection System 

The dust collection feature of an orbital sander will help reduce both airborne debris and post-job cleanup times significantly after using it on drywall projects, so this should definitely not be overlooked when deciding which one is right for you.

Look out for models that feature integrated dust collection bags or containers which collect waste directly into them instead of spilling it onto your work surface.

These come with disposable filter films, which reduce particle distribution even further during operation, so no extra cleanup is needed afterward.

6. Weight

You should also look at the weight of the orbital sander when choosing one for drywall.

If you plan to do lots of sanding projects, you’ll want something lightweight so that it won’t become too difficult or uncomfortable to use over long periods.

Check out models with ergonomic handles or adjustable straps to reduce fatigue and strain on your arms and wrists.

7. Cable Length 

For corded models, the cable length is an important consideration when purchasing an orbital sander for drywall work. Make sure that the length is suitable for your needs.

If it’s too short, then there may not be enough slack to reach far corners or higher walls. Generally speaking, longer cords offer more flexibility but can add extra weight, so it’s often beneficial to balance these two factors when making your decision.

Some models come with extension cords which can be helpful when you need a little extra reach without having to buy another drywall sander altogether.

8. Hand Grip

sanding sponge

The handle grip on an orbital sander can make a great difference in terms of comfort and control when working with drywall.

It is important to look for an ergonomic handle that offers easy gripping and great maneuverability for reaching hard-to-reach areas.

Also, look for models that come with anti-vibration technology or padded handles to reduce fatigue from long sanding sessions.

9. Noise

Consider noise levels when choosing an orbital sander for drywall. While most drywall sanding tools operate quieter than their traditional counterparts, some still generate higher decibel levels than others so it is worth researching what the level of noise will be before making your purchase.

Look for models that feature low-noise motors or special sound insulation materials to reduce any potential nuisance noise when using your drywall sander on the job site.

10. Vibration 

When selecting an orbital sander for drywall, vibration reduction should also be taken into account.

High vibration levels can cause fatigue over time due to constant repetition while sanding, so you should ensure that your chosen model features good anti-vibration technology. Such as rubberized grips and counterbalancing measures to reduce any excess shaking during use.

Look for models specifically designed with vibration cancellation built into their design in order to minimize operator fatigue during longer jobs.

11. Battery PowerL: For Cordless Model 

If you are looking at purchasing a cordless model of an orbital sander, then battery power needs extra consideration when choosing the best drywall sander.

Look out for models with high amp hour ratings that offer extended periods of run time without any interruption, as well as those featuring dual charging mechanisms so you can always have a second battery charged up and ready if one runs out quicker than expected during use.

12. What Kits Included

When selecting your ideal orbitals sander kit for drywall, you should pay particular attention to what is included within its package contents, such as how many pieces of sandpaper discs and grit size.

Look out for models that include dust collection bags and user manuals which are helpful resources when starting out with your new tool by providing useful tips on the operation and technical specifications such as optimal speeds, etc.

Finally, check if chargers are included with any cordless models purchased, so you have everything necessary ready to go upon unboxing your kit.

How Long Should You Use an Orbital Sander to Sand Drywall?

How Long Should You Use an Orbital Sander to Sand Drywall

The amount of time it takes to sand drywall with an orbital sander depends on the size of the project and the type of finish desired.

Generally, it is best to work slowly and steadily, spending no more than two minutes at any one spot on the wall.

To achieve a smooth finish, it may take between 20-30 minutes per 4’ x 8’ sheet of drywall. For larger projects, it may be necessary to move up in size or grade of sandpaper used.

How to Know When to Stop Sanding Drywall With Orbital Sander?

When sanding drywall with an orbital sander, you should stop when the surface has achieved a consistent level of smoothness. To ensure this, examine the surface closely for any ridges or inconsistencies in texture.

Once all visible ridges have been removed, and the wall has a uniform texture across its entire surface, you can stop sanding with an orbital drywall sander.

What Can You Not Do With an Orbital Sander When Sanding Drywall?

What Can You Not Do With an Orbital Sander When Sanding Drywall

When using an orbital sander for sanding drywall, there are several things that should not be done.

First and foremost, avoid pushing down with too much pressure on the sander, as this can cause damage to both the tool and the wall’s surface.

Also, avoid running it with RPMs or PSI settings too high or too low and sanding too fast or too slow. These mistakes can also lead to uneven results or damage to the drywall itself.

What’s the Expected Battery Life of a Cordless Orbital Sander When Sanding Drywall?

The battery life of cordless orbital sanders, when used for sanding drywall, will vary depending on several factors. This includes how frequently it is used, what kind of batteries are included with your model, and how long each individual working session lasts.

Generally speaking, most cordless orbital sanders should last between 20-30 minutes per charge when used continuously under typical conditions. Although this number could change depending on how often you operate your device in short bursts rather than extended continuous usage cycles.

As such, keeping spare batteries charged up at all times is strongly recommended to ensure maximum productivity when undertaking jobs involving cordless tools such as an orbital sander.

Unlock Professional Drywall Sanding With Quality Orbital Sander

Unlock Professional Drywall Sanding With Quality Orbital Sander

Using an orbital sander correctly can make all the difference when sanding drywall professionally and efficiently. Therefore, choosing the best one is a must since there are plenty of options available in the market today, which vary in features, capabilities, quality, and price range.

From the five options presented, Bosch orbital sander shines out indisputably as a clear leader. Boasting an exceptional motor and variable speed control as well as extensive quality construction elements, it’s undoubtedly up to any task.

Get that ultra-smooth finish on your drywall with Bosch orbital sanders, our strong recommendation for reliable results every time.

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BOSCH ROS20VSC Palm Sander 2.5 Amp 5 In. Corded Variable Speed Random Orbital Sander/Polisher Kit with Dust Collector and Soft Carrying Bag, Blue
  • SMOOTH FINISH: pad dampening system designed to eliminate swirl marks on both flat and contoured…
  • EASY DISC ATTACHMENT: through Bosch’s signature Hook and Loop disc attachment system, sanding pads…
  • VARIABLE SPEED CONTROL: powerful 2.5 AMP motor allows speed to work-piece and task matching with…

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